The Terry Towel Manufacturing Process in India
The terry towel manufacturing process in India combines traditional expertise with modern technology to produce towels known for softness, absorbency, and durability. Here’s a step-by-step overview:
1. Cotton Sourcing: Indian manufacturers use high-quality cotton, such as Indian long-staple, Egyptian, or Supima, sourced from regions like Gujarat and Maharashtra. Organic and sustainable options are also popular for eco-conscious buyers.
2. Yarn Spinning: Cotton is cleaned, carded, and spun into fine yarns to ensure strength and softness, critical for high-quality terry towel exporters in India.
3. Weaving: Advanced power looms and handlooms create the signature looped pile structure of terry towels, which enhances absorbency. Manufacturers adjust GSM (grams per square meter, typically 350-650) to meet client specifications.
4. Dyeing and Finishing: Eco-friendly dyes are applied to achieve vibrant colors and patterns. Finishing processes like shearing and hemming ensure durability and a polished look.
5. Quality Control: Rigorous testing for colorfastness, absorbency, and stitching ensures towels meet international standards, making them ideal for export quality terry towels.
6. Customization: For custom terry towel production in India, manufacturers offer tailored sizes, designs, logos, and packaging to suit retail, hospitality, or promotional needs.
This meticulous process, supported by hubs like Solapur and Tamil Nadu, ensures India produces over 200, 000 kilograms of towels daily, cementing its position as a leader in terry towel production.
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